Types of Agitators

Propeller Agitators:

• Description: Similar to a marine propeller, this type of agitator provides axial flow, pushing materials in a single direction (either upward or downward).
• Applications: Common in liquid-liquid mixing, such as in chemical processing and wastewater treatment.
• Advantages: High efficiency, fast mixing, and suitable for low-viscosity liquids.

Turbine Agitators:

• Description: Feature multiple flat or curved blades on a rotating disk, designed for high-shear mixing. They provide radial flow and are often used in processes where gases or solids are involved.
• Applications: Employed in gas-liquid mixing, emulsification, and chemical reactions.
• Advantages: Suitable for higher viscosity fluids, producing high shear and efficient mass transfer.

Paddle Agitators:

• Description: These have flat blades attached to a central shaft. They rotate slowly and are used for gentle mixing or when minimal shear is required.
• Applications: Ideal for mixing high-viscosity fluids, slurries, and pastes in industries like food processing and pharmaceuticals.
• Advantages: Simple design, gentle mixing, low energy consumption.

Anchor Agitators:

• Description: Shaped like an anchor, these agitators are designed to fit closely to the walls of the tank or vessel to prevent material from sticking and to ensure uniform mixing.
• Applications: Used for mixing viscous materials like creams, gels, and pastes.
• Advantages: Excellent for high-viscosity fluids, helps prevent sedimentation.

Helical Agitators:

• Description: Feature a helical or screw-like blade that moves the material in a spiral motion. It’s designed for high-viscosity fluids.
• Applications: Used in industries dealing with thick slurries, viscous liquids, and polymerization processes.
• Advantages: Provides thorough mixing for highly viscous materials, ensuring uniformity.

Magnetic Agitators:

• Description: Used in applications requiring sterile conditions, such as pharmaceutical production. The impeller is magnetically coupled with an external drive, eliminating the need for a shaft and reducing contamination risks.
• Applications: Biotechnology, pharmaceuticals, and food industries.
• Advantages: Sterile, easy to clean, and ideal for small-scale, contamination-sensitive processes.

Key Features of Agitators

• Customizable Designs: We offer tailored solutions to meet specific process requirements, ensuring optimal performance and efficiency.
• High-Quality Materials: Our agitators are constructed using durable materials to withstand harsh operational conditions and ensure longevity.
• Advanced Engineering: Employing the latest technology, our agitators are designed for precision and reliability in diverse applications.
• Efficient Performance: Our agitators are engineered to enhance mixing efficiency, reduce energy consumption, and improve overall process outcomes.

Materials of Construction

Stainless Steel:

• Types: 304, 316, and 316L stainless steel are commonly used due to their corrosion resistance and durability.
• Applications: Food and beverage, pharmaceutical, and chemical industries.

Carbon Steel:

• Properties: Cost-effective but may require coatings or linings to resist corrosion.
• Applications: Used in less corrosive environments or where cost is a factor.

Alloy Steel:

• Types: Includes materials like Hastelloy and Inconel, which offer superior resistance to harsh chemicals and extreme temperatures.
• Applications: Chemical and petrochemical industries.

Plastic:

• Types: Polypropylene, PVDF, and PTFE are used for applications requiring chemical resistance and where metal is unsuitable.
• Applications: Corrosive or highly reactive environments.

Rubber Linings:

• Purpose: Provide protection against abrasive or corrosive materials, often used in conjunction with metal agitators.

Ceramic Coatings:

• Purpose: Used to enhance wear resistance and protect against corrosion, particularly in abrasive applications.

The choice of agitator configuration, design, and material of construction depends on the specific requirements of the process, including the type of fluid, desired mixing intensity, and operating conditions.

Applications of Agitators

Teshi Process Solutions’ agitators are versatile and can be used in various applications, including:

• Chemical Reactions: Facilitating uniform mixing of reactants for consistent reaction outcomes.
• Pharmaceutical Manufacturing: Ensuring precise blending of pharmaceutical ingredients.
• Biochemical Processes: Enhancing mixing and agitation in biofuel and biochemical production.
• Brewing and Fermentation: Providing efficient mixing for fermentation and brewing processes.

Why Choose Teshi Process Solutions?

Choose Teshi Process Solutions for your agitator needs for their unparalleled expertise and decades of experience in designing and manufacturing high-quality agitators. They are committed to innovation, utilizing the latest technologies to deliver customized solutions tailored to your specific requirements. Rigorous testing and quality assurance processes ensure that their agitators offer superior performance and reliability. With a focus on comprehensive customer support, including consultation, installation, training, and maintenance, Teshi Process Solutions is dedicated to optimizing your operations with reliable and efficient agitators.