Agitated Thin Film Evaporator

Agitated Thin Film
Mixer


An Agitated Thin Film Evaporator (ATFE) is a specialized equipment used in the process of separating volatile components from a mixture by evaporating them under high vacuum conditions. This technology is widely used in industries such as pharmaceuticals, chemicals, food processing, and petrochemicals due to its efficiency in handling heat-sensitive, viscous, or fouling materials.

At Teshi Process Solutions, we specialize in the design, engineering, and fabrication of high-performance Agitated Thin Film Evaporators (ATFE) tailored to meet the complex demands of various industries. Our ATFE systems are engineered to provide efficient and reliable evaporation of heat-sensitive, viscous, or fouling-prone liquids, ensuring maximum product recovery with minimal degradation.

Operation Features

The feed material is introduced into the evaporator, where it is spread into a thin film by the rotor blades. The heated surface evaporates the volatile components, which are then condensed and collected. The concentrated residue is continuously removed, allowing for uninterrupted operation.
The ATFE is a versatile and efficient solution for applications where traditional evaporation methods may not be suitable due to the sensitivity or viscosity of the material.

Features Of Agitated Thin Film Evaporator

  • Precision Engineering: Our ATFE systems are crafted with meticulous attention to detail, ensuring optimal heat transfer and efficient separation of volatile components from the feedstock.
  • High Thermal Efficiency: Designed to operate at low temperatures with minimal residence time, our ATFE units prevent thermal degradation, making them ideal for processing heat-sensitive materials.
  • Versatile Design: Suitable for a wide range of applications, including chemical, pharmaceutical, biochemical, biofuel, and food processing industries. Our systems are adaptable to various feedstocks and can be customized to meet specific operational requirements.
  • Robust Construction: Built with high-quality materials and advanced manufacturing techniques, our ATFE systems are designed for durability and long-term reliable operation under challenging conditions.
  • Low Maintenance: With a focus on operational efficiency, our systems require minimal maintenance, reducing downtime and increasing productivity.

Advantages Of Agitated Thin Film Evaporator

  • Efficient Heat Transfer: The thin film and agitation ensure maximum heat transfer efficiency.
  • Minimal Product Degradation: The short residence time and low operating temperature reduce the chances of thermal degradation.
  • High Throughput: Capable of processing large volumes of material efficiently.
  • Scalability: Available in various sizes, making it suitable for both laboratory-scale and industrial-scale operations.

Applications Of Agitated Thin Film Evaporators

Teshi Process Solutions’ Agitated Thin Film Evaporators are widely used in:

  • Concentration of heat-sensitive liquids: Effective in concentrating products like fruit juices, pharmaceuticals, and other delicate liquids.
  • Solvent recovery: Ideal for recovering solvents in chemical and pharmaceutical processes, ensuring maximum purity and efficiency.
  • Dehydration of viscous materials: Excellent for evaporating high-viscosity fluids such as polymers, resins, and oils without causing degradation or fouling.

Why Choose Teshi Process Solutions?

Teshi Process Solutions is your ideal partner for Agitated Thin Film Evaporators, offering extensive expertise in designing and manufacturing high-performance systems tailored to your specific needs. With a focus on innovation, they continually adopt advanced technologies to deliver efficient and reliable evaporation solutions. Their commitment to quality is reflected in rigorous testing and precise engineering, ensuring optimal performance and durability. Teshi Process Solutions also provides comprehensive support, from initial consultation to installation, training, and ongoing maintenance, making them the trusted choice for your evaporation needs.